JIN Yubo, CHEN Yiyuan, HEI Haoran, ZHAO Xu, ZHAN Liyuan, QIU Ran, ZHAO Dongrui, HUANG Mingquan, ZHENG Fuping, SUN Jinyuan, SUN Baoguo
Using the brewing by-product, brewer's spent grain, as the main raw material, a new type of food with both energy supply and regulatory functions was developed, namely sugar-free brewer's spent grain biscuits. Using the sensory evaluation as evaluation index, the preparation process of sugar-free brewer's spent grain biscuits was optimized through single-factor experiments combined with response surface experiments. The nutritional components and energy distribution of the biscuits were determined according to relevant national standards. The efficacy of lowering blood sugar and blood lipids was evaluated through human trials. The results showed that, based on flour addition rate 100%, the optimal preparation process for sugar-free brewer's spent grain biscuits was as follows: brewer's spent grain 49%, xylitol 11%, corn oil 25%, milk 45%, baking powder 2%, salt 3%, egg 50%, thickness 0.4 cm, baking time 16 min and temperature 160 ℃. Under these conditions, the sugar-free brewer's spent grain biscuits had uniform light brown color, without carbonization, the grain aroma was obvious, without any unpleasant odor, the texture was crispy, the sweetness was in harmony with the chewing experience, and it did not stick to teeth. The appearance was intact, with no cracks on the surface, a porous and fine cross-section, and the sensory score was (95.02±1.12). The moisture was 2.7%, the alkalinity was 0.06%, and all these indicators met the requirements of relevant national standards. After the volunteers consumed the sugar-free brewer's spent grain biscuits for 21 d, their blood sugar levels decreased by 6.60%, total cholesterol levels dropped by 10.75%, low-density lipoprotein levels decreased by 9.61%, and high-density lipoprotein levels increased by 8.80%. This indicated that the sugar-free brewer's spent grain biscuits had significant functions in lowering blood sugar and cholesterol. The research results provided important data and scientific basis for the high-value utilization of brewing by-products.